During development of scientific and technical policy, we are guided by development and implementation of high-end technologies that conform to the up-to-date requirements of the process solutions market, high standards and criteria of environmental safety for oil and gas facilities.
PETON proprietary Research & Development Center
In 2022, in order to ensure technological sovereignty of the country and necessity of transition to a model of implementing full cycle chemical technologies independently, Peton proprietary Research & Development Center was established. The R&D Center comprises several divisions:
- laboratory for investigating the internal devices of mass transfer equipment to study the operation of contact devices for rectification, absorption processes, knockout devices and test benches to look into the internal devices of extraction process;
- laboratory for synthesizing chemical products, and specifically at high temperatures and pressure;
- chemical analytical laboratory for identifying produced compounds, separating and analyzing complex mixtures in terms of quantity, as well as for solving reverse engineering tasks;
- laboratory for investigating hydrodynamic processes for studying and developing new technologies and equipment in the field of hydrodynamic processes.
Over the years, Peton has been massively investing into science and technology infrastructure providing the basis for all projects of the Company. Establishment of the research center, proprietary experimental and scientific facilities enable to develop advanced solutions based on domestic manufacturers independently of external factors and restrictions.
Proprietary experimental and scientific facilities will make it possible to integrate Russian developments into processes at production facilities of the petrochemical, oil and gas extracting and processing industries.
Unique laboratory
At the premises of PETON Holding in Ufa, Russia’s unique laboratory for the creation and field testing of high-performance mass-transfer and separation equipment was established and operates.
The laboratory is equipped with the benches for field testing of the equipment manufactured in SRDI OIL&GAS PETON (trays, packings, baffles, coalescers, filters, distributors that are the “core” of the key basic processes in gas and oil processing: rectification, absorption, separation) for vessels up to 9,000 mm in diameter, including transparent hydraulic benches up to 1,800 mm in diameter.
Research and production achievements
- A series of designs for cross-flow packings, distributors and vessels with variable packing position has been developed; all the designs are protected by copyright.
- More than 170 industrial introductions have been performed based on technical solutions of PETON contact devices at the facilities in oil and gas processing, petrochemical and nitrogen compound making industry
- More than 50 scientific solutions for mix separation have been developed in various processes; the developments are patented in the Russian Federation
- PETON was the first company in Russia to develop technical solutions for supersharp rectification being part of nanotechnology process of solar grade silicon industrial-scale production
- Theoretical basis and the modelling process of catalytic distillation have been developed
- The licensed technology for cleaning of vacuum distillation decomposition gases has been developed
- Highly efficient separation equipment has been developed with application of the cyclone-type input devices for gas liquid mixtures
- The technology for displacement of high-molecular compounds of the residual oil with the use of carbon dioxide has been developed
- The procedure for effective repairs of process facilities for gas and gas condensate processing has been developed
- A unique mass-transfer extraction column has been developed and successfully implemented at Oils phenol purification unit
Licenced technologies
PETON carries out monitoring, analysis and customization of the best foreign technologies, and, since 1990, development and patenting of in-house technologies.
PETON licenced technologies in the field of gas processing:
- Technology of absorption gas purification
- Technology of low temperature gas separation with external refrigerant cycle
- Technology of low temperature gas separation with internal refrigerant cycle
- Technology of gas glycol-dehydration
- Technology of regeneration gas processing from zeolite dust
- Technology of LPG production from natural gas
- Technology of ethane production from natural gas
- Technology of gas condensate stabilization
- Technology of NGL fractionation
- Technology of liquified gas and NGL cleaning with removal of acid components
PETON licenced technologies in the field of oil processing:
- Technology of oil fractionation with reflux “cross-flows” between columns
- Technology of advanced processing of refinery fuel gases in ethylene-gasoline direction
- Technology of fractionation at С5-С6 isomerization
- Technology of С5-С6 isomerization with cleaning of hydrogen recycle
- Technology of gas fractionation during catalytic cracking
- Tractionation technology for production of 95 RON gasoline as per EURO-5 standard
- Technology of deasphalted oil and solvent cleaning in the process of selective oil tar deasphaltizing
- Technology of hydrocracking products fractionation
- Technology of hydrogen recycle cleaning during hydrocracking
Experience of work with process licensors
№ | UNIT / PROCESS | LICENSORS |
1 |
Automobile gasoline production complex |
UOP, Axens |
2 |
Diesel hydro treating unit |
Shell, Haldor Topsoe, UOP, Lummus, Axens |
3 | Catalytic cracking gasoline treating unit |
Axens, CD Tech |
4 |
Hydrogen production unit |
Haldor Topsoe, J. Matthey, Linde |
5 |
PSA unit |
UOP, Linde |
6 |
Delayed coking unit |
Bechtel, Foster Wheeler, Lummus |
7 |
High conversion hydro-cracking unit |
Axens, Haldor Topsoe, UOP, Shell, Lummus |
8 |
Catalytic cracking unit |
UOP, Axens, KBR, Lummus |
9 | Sulphur production unit | Axens, Prosermat, Jacobs, Siirtec Nigi |
10 |
LPG cleaning (Merox) |
UOP, Merichem, VNIIUS |